Asphalt Resurfacing vs. Mill & Overlay: Which Is Right for Your Lot?

When it comes to maintaining or improving your asphalt driveway or parking lot in Michigan, knowing which solution fits your property can be tricky. At Asphalt Express, we help both residential and commercial clients make smart, cost-effective decisions for long-lasting, safe, and visually appealing asphalt surfaces. Two common approaches we recommend are asphalt resurfacing and mill & overlay. Let’s break down the differences, benefits, and when each makes sense.

Understanding Asphalt Resurfacing

Asphalt resurfacing involves applying a new layer of asphalt over your existing pavement. It’s ideal when the base is still solid, but the surface shows visible wear, minor cracks, or imperfections. Resurfacing restores a smooth, even finish and extends the life of your asphalt without removing it completely.

Benefits of Asphalt Resurfacing

  • Cost-effective: Resurfacing is generally less expensive than a full replacement since it doesn’t require removing the existing asphalt.

  • Fast and efficient: The process is quicker, meaning minimal disruption to your home or business.

  • Improved appearance: A fresh asphalt layer restores the dark, uniform look of your pavement, boosting curb appeal for driveways or parking lots.

At Asphalt Express, our resurfacing services include a thorough inspection of your existing pavement, repairing minor cracks or imperfections before applying the new layer. This ensures your finished surface is smooth, durable, and ready for years of use. For more insights on asphalt care, check out our blog on the benefits of sealcoating before winter.

What is Mill & Overlay?

Mill & overlay, also called removal and replacement, is a more extensive process. It involves removing the top layer of asphalt (milling) and replacing it with fresh asphalt. This approach is necessary when your surface shows serious damage like extensive cracking, potholes, or structural issues.

Advantages of Mill & Overlay

  • Addresses deeper issues: Milling removes the worn surface and allows repair or stabilization of the base.

  • Long-lasting results: This process rebuilds part of your asphalt structure, extending its lifespan significantly compared to resurfacing.

  • Ideal for commercial lots: Large parking areas with heavy traffic benefit from the durability and strength of mill & overlay.

With decades of experience handling mill & overlay projects for commercial lots and high-traffic areas, Asphalt Express combines precise milling, base preparation, and high-quality paving to ensure smooth, safe, and long-lasting results. You can also explore our parking lot resurfacing solutions for commercial properties.

How to Decide Which Option is Best

Choosing between resurfacing and mill & overlay depends on the condition of your pavement and your budget:

  • Resurfacing is best if your asphalt has minor wear, small cracks, or a faded appearance, but the base is still solid.

  • Mill & overlay is necessary when the surface is severely damaged, has deep cracks, potholes, drainage issues, or if you need a long-term solution for commercial lots.

We provide expert evaluations to ensure you choose the right approach for your property. Learn more about how to know when your asphalt needs complete removal & replacement.

Why Choose Asphalt Express

  • Local Michigan expertise: We understand the challenges Michigan weather brings to asphalt and tailor solutions accordingly. Learn more about our team.

  • Comprehensive services: From paving and resurfacing to millings and commercial parking lot solutions, we handle projects of any size. Check out our commercial parking lot solutions.

  • Quality and reliability: With decades of experience, our team ensures smooth, durable, and visually appealing asphalt every time. Explore our paving services and gallery to see the results.

Final Thoughts

Maintaining your asphalt driveway or parking lot doesn’t have to be stressful. By understanding the differences between asphalt resurfacing and mill & overlay, you can make a smart, cost-effective decision that protects your investment. Whether you need a fresh surface for a residential driveway or a durable solution for a high-traffic commercial lot, Asphalt Express delivers expert guidance and professional results that last.

For a free assessment and personalized recommendation, contact Asphalt Express today and get your asphalt ready for Michigan’s demanding weather.

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How to Know When Your Asphalt Needs Complete Removal & Replacement